活动弯头冲蚀特性研究及抗冲蚀改进
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Erosion Characteristics and Improvement of Anti-erosion of Bend Pipe Union
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    摘要:

    活动弯头的冲蚀磨损是压裂现场不可忽视的重要问题。针对压裂液中携带的颗粒容易冲蚀磨损活动弯头管道的现象,建立了流道模型,根据活动弯头工作时的流体参数和管道结构参数设计正交试验,并利用CFD数值模拟分析了对冲蚀率的影响大小。试验结果表明,活动弯头的各工作参数对其冲蚀率的影响程度大小排序依次为:颗粒质量流量>颗粒直径>2#弯管角度>流速。根据正交试验结果可指导实际工作,活动弯头为U形放置的时候冲蚀磨损最大,位置在弯头外弯曲面,故在布置活动弯头时应避免处于U形状态以减小冲蚀。同时对活动弯头的拐弯处进行抗冲蚀设计,增加了三角形抗冲蚀槽,并对比分析原结构和改进结构的最大冲蚀磨损率,改进结构相较于原结构减少了39.01%的冲蚀磨损,证明该改进可以有效减小活动弯头在工作时的冲蚀磨损,为活动弯头抗冲蚀提供了解决思路。

    Abstract:

    Erosion wear of movable elbow is an important problem that cannot be ignored in fracturing field. In view of the phenomenon that particles carried in fracturing fluid are prone to erosion and wear of movable elbow pipes, a flow channel model was established. Orthogonal tests were designed according to the fluid parameters and pipeline structural parameters of movable elbow, and the influence of the erosion rate was analyzed by CFD numerical simulation. The test results show that the influence degree of each working parameter on the erosion rate of movable elbow is particle mass flow rate > particle diameter >2# bend Angle > flow rate. According to the orthogonal test results can guide the actual work, when the movable elbow is placed in U-shape, the erosion wear is the largest, and the position is in the bending surface of the elbow, so the movable elbow should be avoided in the U-shape state to reduce the erosion. At the same time, the erosion resistance design of the bend of the movable elbow is carried out, and the triangle erosion resistance groove is added. The maximum erosion wear rate of the original structure and the improved structure is compared with that of the original structure. The erosion wear of the improved structure is reduced by 39.01%, which proves that the improvement can effectively reduce the erosion wear of the movable elbow during work, and provides a solution for the erosion resistance of the movable elbow.

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何宗毅.活动弯头冲蚀特性研究及抗冲蚀改进[J].科技和产业,2025,25(10):77-82

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  • 在线发布日期: 2025-06-06
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